% (DECO Sigma 20 - CHANNEL 1); ( PATH 1 ) ( CUSTOMER: ) ( DRAWING NO.: ) ( MATERIAL: ) ( DATE: 21.10.2008 ) ( NAME: ) M9000; (ENTERING TOOL GEOMETRIES) G10 P20001 X0 Z0 Y520; G10 P10001 X0 Z-23 R0 Q0 Y-6; ; (*** INITIALIZATION ***); (GLOBAL VARIABLE MEMORISATION); G900 A101 B20 C0.05 D50 E0 H1 I3 J5000 K25 M0 S15 V0 W20 Y0 Z0.1; (A: CUTOFF TOOL NO) (B: BARSTOCK DIAMETER) (C: INITIAL FEED RATE) (D: PART LENGTH) (E: ADD. RE-LOAD) (H:BUSHING TYPE : 0=FIXED 1=ROTATING) (I: CUTOFF TOOL WIDTH) (J: S1 RPM FOR INITIAL FACE OFF) (K: DIST. PART PICKUP) (M: PICKUP COLLET GEOM.) (S: CUTOFF TOOL ANGLE) (V: TYPE OF EJECTION : O=JAWS 1=EXTRACTOR + BASKET 2=JAWS + EXTRACTOR) (W: DISTANCE PICKED UP BY THE JAWS IN MM) (Y: ADD. MAT. FOR FACE OFF IN M'OPS) (Z: ADD. MAT. FOR FACE OFF IN C'OPS) ; G28 G91 X0 G90 (RETURN TO REF X1); M8; G4 X1; M103 S1=5000; G910; M9001; M9002; (*** LOOP START ***); N1 M120; (*** TEST END OF BAR ***); G913; M9003; (*** FEED NEW PART ***); G912; (*** RETRACT CUTOFF TOOL ***); G0 G91 Z0.5; G0 G90 X26.5; (*** CUT WITH MAINWORK GANG 1 ***); ; (******) (PART PROGRAM) (******) ; (*** ORIENT CUTOFF TOOL ***); G0 Y0 M103 S1=5000 T0101; M9200; (*** PREPARATION FOR CUTTING ***); G0 X26.5; G0 Z-50.1; M418 (SYNCHRO S1-S4); M9201; M9202; (*** CUTOFF, CUTOFF FOLLOWUP ***); G1 X2.5 F0.05 M81 (M81: BARFEEDER SBF-532 THRUST LENGTH CHANGE); G1 X-0.2 F0.03; M9203; (*** END OF CUTOFF ***); G1 X-1.7 F0.05 (APPROXIMATE VALUE OF HEIGHT OF ANGLE X-1.6077); (*** LOOP END ***); M121; M9204; (*** AUXILIARY FUNCTIONS ***); (M1105); (M4105); M891; M893; M9; M46; M105; M9205; (*** UNCONDITIONAL STOP. MAKE AN ATTEMPT START ***); M122; (*** RESET FUNCTIONS ***); M8; M103 S1=5000; M9206; (*** END OF PROGRAM. RETURN BEGINNING OF CYCLE ***) ; M99 P1; M2; (DECO Sigma 20 - CHANNEL 2); ( PATH 2 ) ( CUSTOMER: ) ( DRAWING NO.: ) ( MATERIAL: ) ( DATE: 21.10.2008 ) ( NAME: ) M9000; (ENTERING TOOL GEOMETRIES) G10 P20009 X92 Z0 Y0; G10 P10009 X0 Z-20 R0 Q0 Y0; G10 P20010 X0 Z0 Y0; G10 P10010 X0 Z0 R0 Q0 Y0; ; (*** INITIALIZATION ***) ; M110; M161; M85; G28 G91 X0 G90 (RETURN TO REF. X4); G28 G91 Z0 G90 (RETURN TO REF. Z4); M9001; (*** COMPUTE BACKWORK ZERO OFFSET ***); G921; M9002; (*** LOOP START ***); N1 M120; (*** Z4 ZERO OFFSET ***); G55; M9003; (*** CUT WITH MAINWORK GANG 4 ***); ; (******) (PART PROGRAM) (******) ; (*** EJECT PART ***); G923 Z1; G0 X0; M165 (PART DROP-OFF IN THE CHUTE); G4 X1; G28 G91 X0 G90 (RETURN TO REFERENCE X4); M404 S4=5000; M9200; (*** APPROACH PICKOFF SPINDLE ***); G54 (PART PICKOFF ZERO OFFSET); (TOOL T10 PICKOFF SPINDLE); G0 Y455 Z5 T1010; M170 (Z4 TORQUE LIMIT); M9201; (*** PART PICKOFF ***); G924; G4 X0.1; M172 (SERVO-LAG CHECK Z4); M410; M173; M9202; M9203; (*** RETRACT AFTER PART PICKOFF ***); G1 G91 Z2 G94 F2000 (CHECK CUTOFF TOOL); G95 G90; G4 X0.1; M172; M173; M171; G28 G91 Z0 G90 (RETURN TO REF. Z4); M405; (*** LOOP END ***); M121; M9204; M9205; (*** UNCONDITIONAL STOP. MAKE AN ATTEMPT START ***); M122; M9206; (*** END OF PROGRAM. RETURN BEGINNING OF CYCLE ***); M99 P1; M2; %