High pressure drilling device

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Option 5010

High pressure drilling device

Compatibility :
DECO 20a   |    DECO 26a
Products
•  Options Single Spindle
•  Options Multi Spindle
•  Single Spindle
•  Multi Spindle
•  Bar Loaders

Application

This device will drill deep holes, using SIG or Botek type tools. Because the pump pressure is variable, other types of bore bit requiring lower pressures, may also be used.

A few explanations on the process

This process, allowing drilled holes up to 50 times the hole diameter using very small diameters (1.2 mm), in materials which are extremely difficult to machine, has been made possible by continually cooling the tool head and by instantaneously removing all microscopic chippings using pressurized oil.

The high cutting yield coupled with the precision and surface finish obtained also make it possible to drill deep holes and to execute simple, rapid and economic drilling operations.

Some parts undergoing small parts turning require deep boring operations. Generally these machining operations are carried out during 2nd operations or even have to be sub-contracted.

High pressure drilling device

Characteristics :
Mounting position : combined and counter-operations
Drilling diameter : 1.2 to 12 mm
Adjustable rate : 1 to 25 l/min.
Oil tank capacity (external) : 170 litres
Device for filtering and cooling the cutting fluid : Yes
Variable pressure : 35 to 140 bars

5010
Ø=1.2mm

Machining process

  • In order to carry out quality deep bores, certain parameters must be complied with:

  • Rough drilling of a hole for guiding through the calibration bit so as to achieve perfect tool guidance.
  • Switching on the pressure once the bit is engaged in the hole.
  • Machining the entire length of the hole in one pass and without scraping.
  • On completion of machining, removing the tool from the hole; the spindle and washing operations having come to a stop.

Benefits of the principle

  • The part is completely machined on the lathe.
  • The guide bush acts as the steady guide for the bit.
  • Minimum axial drift of the bit (excellent concentricity).
  • Dispenses with reworking operations on long holes (2nd operations).

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Tornos
Think Parts Think TORNOS
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Switzerland
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